IFCO RPCs reduce costs in retail supply chains by up to 23%

10 % Producer Cost Reduction

  1. Faster and more efficient cooling
  2. Lower damage rate to DC
  3. Easy storage and assembly

25 % Warehouse Cost Reduction

  1. Reduced handling, storage and equipment costs
  2. Lower product damage
  3. Less pulls and strains

51 % Retailer Cost Reduction

  1. Easy merchandising and display capability
  2. Ergonomic handling
  3. No packaging waste 

5% Transport Cost Reduction

  1. Secure stacking makes stable pallet
  2. Efficient space utilisation
  3. Unaffected by moisture
These results are from a third party study conducted by the Fraunhofer Institute for Material Flow and Logistics.

Retailers can approximate their cost savings potential with our calculation tool

Cost per package with 0% penetration of IFCO RPCs

The tool allows retailers to input their specific parameters to arrive at a cost estimation which closely approximates their own supply chain. Input parameters include:

·         Product specifications: particular products, volumes p.a., use of cardboard or IFCO RPC
·         Retailer specifications: country, region, relevant costs, transport parameters

Cost per package with 80% penetration of IFCO RPCs

Then, the tool produces estimated direct and indirect costs at various levels of use of IFCO RPCs in the system and provides a cost savings vs. 100% use of disposable cardboard packaging. The example output below is based on the supply chain of a representative retailer in Central Europe.

IFCO RPCs reduce packaging related damage by 94%

IFCO RPCs provide optimal protection for fresh products. Their rigid construction and ventilated sidewalls ensure minimal damage and optimal airflow through the supply chain, providing the highest quality product in store. Damage reduction has  been documented in a comprehensive study performed by SIM, click here to view the study and results.

Optimal Ventilation

  • Improves product quality and shelf life
  • Faster cooling
  • Better temperature control during transport
  • Helps maintain proper temperature at central warehouse
  • Fresher product in store

Secure Stacking

  • Interlocking design
  • Builds a stable pallet
  • Ergonomic handling for easier stacking
  • Less packing material required
  • Pallet stability not affected by moisture 

Superior Design

  • Optimal design for fresh products
  • Sturdy construction provides strong foundation through the supply chain
  • Secure corner latches provide stability
  • Weight of pallet supported by RPC, not product inside

Reducing waste, emissions and water use with IFCO RPCs


Less waste out, fewer natural resources in: how switching to IFCO RPCs reduces your supply chain’s impact on the environment.

Producing up to 60% less CO2

IFCO RPCs are reusable and fully recyclable

Using 64% less energy

IFCO RPCs fold when empty, using less truck space and saving fuel

Reducing waste to landfill

IFCO RPCs cut solid waste by 86%

Using 80% less water

Water-recycling technology helps us use less water than cardboard-box systems


Cutting waste through collaboration

IFCO RPCs are an important part of leading grocery retailers’ sustainability programs. For example, US retailer Kroger has calculated that its total use of RPCs in 2015 eliminated the use of more than 73,500 tons of waxed and corrugated boxes.5


*Fraunhofer IBP study, Carbon Footprint of Food packaging, Commissioned by Stiftung Initiative Mehrweg (SIM) Feb 2018; The Sustainability of Packaging Systems for Fruit and Vegetable Transport in Europe based on Life-Cycle-Analysis, Update 2009", published in February 2009 by Stiftung Initiative Mehrweg


IFCO RPCs optimise point of sale

IFCO RPCs improve ergonomics and speed handling

  • Fast assembly and packing
  • Standardized footprint allows for process consistency
  • Ergonomic handles and design promote easy stacking
  • Less handling required to secure pallet
  • Rigid construction and ergonomics make loading easy

Distribution Centre

  • Handles promote safe and fast selection
  •  Interlocking design promotes easy stacking
  • Standardised footprint promotes consistent handling of different items
  • Increased product protection means less handling required for mixed pallets
  • Secure stacking builds a more stable pallet

Store

  • Faster merchandising and replenishment
  • Handles promote easier handling of heavy items
  • Interlocking design promotes easy stacking
  • No box cutters required
  • Easy to fold and stack, no bailing required

IFCO RPCs support food safety

The IFCO SmartCycle™ RPC cleaning process and Diversey™ guarantee

Through the IFCO SmartCycle RPC cleaning process, our RPCs are washed according to the highest standards in the RPC industry and in accordance with our HACCP plan. IFCO's service centres are equipped with state-of-the-art cleaning and drying equipment developed in close collaboration with our suppliers to ensure the most efficient and effective cleaning and drying processes for our RPCs.

All IFCO service centres use Diversey™ detergents and disinfectants from Sealed Air, who ensures the hygiene of all IFCO RPCs washed with Diversey detergents and disinfectants through an integral cleaning and sanitation programme. Sealed Air has provided IFCO with a guarantee that RPCs properly cleaned and disinfected with Diversey agents will have residue levels of all microorganisms, toxic substances, and other impurities compliant with maximum levels established by regulations in the country of operation. 

Additionally, the use of RPCs properly cleaned and disinfected with Diversey agents will not result in microbial contamination or the transfer of toxic substances or other impurities (e.g. pesticide residues) from the IFCO containers to the products they contain.

The guarantee covers the following:

  • Food born pathogenic germs and toxin producing micro-organism
  • Listeria monocytogeneses
  • Salmonella
  • Eschericia coli serotypes (STEC, EHEC 0104:H4, O157:H7, 0111:H2)
  • Campylobaceter jejuni
  • Staphylococcus aureus
  • Influenza A virus type H5N1 “bird flu"
  • Peppino mosaic virus
  • Peppino mosaic potexvirus
  • Sigatoka Negra (Mycosphaerella fijiensis)
  • Molds
  • Pesticides, herbicides, fungicides and their degradation products
  • Compounds belonging to different chemical families (triazines, organophosphorous, carbamates, phenylureas, neonicotinoids, etc.

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